myGEM implementation – Zelinger plast

Zelinger plast s. r. o.

Situation:

Zelinger plast s.r.o. specializes in making precise and demanding plastic moldings by injection molding thermoplastics. The main production program is the production of small plastic moldings with high precision. The company also manufactures door and window handles, home and bathroom accessories and dental impression tongs as well. Many of the products come from their own development. Long-term cooperation with demanding partners like IKEA, REWE, LUX, REV etc. is a guarantee of satisfaction for future customers.

Default status:

Before deploying the new myGEM information system, all customer processes were not covered in the organization. The emphasis is on ensuring coverage of orders in the early deadline. There was a need to improve records of output control.

Implementation status:

Ensure accurate delivery – meeting the delivery deadline, volume and quality of delivery, prescribed marking, ...

Prevent any complaint – transnational customers require precision in all areas

myGEM solution:

The myGEM system has been implemented to manage implementation processes in a company with great emphasis on output control. Mobile terminals have been implemented to allow most of the production to move through barcodes (e.g. pairing shipping labels with pallets, on-line printing labels on the packaging). Mini application for working with online printing on individual packages was processed. Simplified application to mobile terminals was also processed. The following modules are used: Logistics – Sales, Logistics – Purchasing, Technical preparation of the production, Records of the production, Records of the output control and disagreements, Mobile Terminals Utilization, attendance, Production process monitoring, Maintenance and diagnostics of machines, Electronic Communication, Parameterisable communication module, Company status.

Schedule of work:

Diagnosis of processes requirements, solution design, implementation and training, processing the procedures for individual processes (duration of 8 months).

Number of users:

Approximately 20 active users: traders, designers, technicians, production manager, production records, control, expedition staff, ...

Benefits:

• covering all implementation processes with a complex system
• tool for significantly expanding processes, especially in the production area
• high reliability of deliveries
• supporting the latest technologies and trends
• property protection of the company by an integrated solution

Citation:

Ing. Miroslav Prokop, information system administrator

„... with GEMCO, s.r.o. we have been cooperating for several years. The company supplies us with the myGEM information system, thanks to which we have an overview of orders, production, dispatch and inspection. Thanks to modernization of the operation where screens and tablets are placed, paperless production is now being introduced. Production monitoring is ensured by online data collection directly from machines. We have control over the production process and the efficiency of both equipment and workers can be evaluated by networking the presses. With this upgrade it is possible to respond in a timely manner to production problems and to avoid supply failures or delays. Last but not least, thanks to this IS to reduce the number of complaints. This increased the quality of deliveries and customer satisfaction. Communication with GEMCO representatives is absolutely trouble-free, responding promptly and reliably to our requirements ...“